Dual-Channel High-Voltage Controller for Heavy-Duty Electric Vehicles

Dual-channel liquid-cooled motor controller with 2×100kVA/2×60kVA capacity, ≥97% efficiency, and sensor-based vector control—delivering 235A rated current, <10ms torque response, and comprehensive protection for EVs, robotics, and precision motion systems.
Core Tech Performance Reliability
Dual Independent Channels 2×100kVA / 2×60kVA Capacity IP67 Structural Seal
Liquid Cooling (25L/min) <10ms Torque Response 14 Protection Functions
Sensor Vector Control 1:1000 Speed Range -40°C to +85°C Operation

 

Dual-channel high-voltage controller showing metallic housing, cooling ports, electrical connectors, and compact rectangular shape; installed in electric vehicle powertrainDual-channel high-voltage controller showing metallic housing, cooling ports, electrical connectors, and compact rectangular shape; installed in electric vehicle powertrainThe WMD2 Series Dual-Channel Motor Controller is a high-performance drive system engineered for applicationsdemanding independent, precise control of two motors simultaneously. Featuring dual isolated channels (WMD2-54Z100L-2U for 450–650V systems; WMD2-33Z60L-2U for 240–450V systems), it delivers 2×100kVA or 2×60kVA rated capacity with 235A rated output current per channel and 300A peak current (1 minute), enabling robust torque delivery for acceleration, climbing, or heavy-load operations.

Operating across dual voltage ranges (DC 450–650V / 240–450V), it seamlessly integrates with high-voltage and medium-voltage battery platforms. The liquid-cooling system (25L/min flow rate, max water temp ≤70°C) ensures stable thermal performance under continuous high-load operation, with standardized water ports (inner Ø14mm, outer Ø19–20mm) for rapid vehicle integration.
Advanced sensor-based vector control provides exceptional dynamic performance: speed control range of 1:1000±2.5% speed accuracy200% starting torque (10s)<10ms torque response time, and ±5% torque control precision. The output frequency range (0.00–800Hz) supports ultra-low-speed crawling and high-RPM applications. With ≥97% efficiency under rated conditions, it minimizes energy loss and extends operational range.
Comprehensive protection suite includes: ground short-circuit, phase loss, motor/controller overload, over/under-voltage, overcurrent, overtemperature, overspeed, stall, and more—ensuring safety in harsh environments. The compact aluminum housing (450×335×130mm, ~14kg) features structural sealing for dust/water resistance (IP67-level ingress protection), while the 24V control supply (9–36V wide range) ensures compatibility with 12V/24V vehicle networks.

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