Integrated Electric Wheel with High Torque Density

High-integration distributed drive electric wheel unit combining motor, reducer, controller, and brake in one compact module—delivering 2400N·m peak torque, >94% efficiency, and IP67 protection for medium-duty EVs.

Core Tech Performance Durability
Motor + Reducer + Controller 2400N·m Peak Torque IP67 Protection
Integrated Brake 550Rpm Peak Speed High Impact Resistance
Direct Drive >53N·m/kg Torque Density Vibration Resistant

"EW-T2400-550 Distributed Drive Integrated Electric Wheel"

Parameter Value
Peak Torque 2400N·m
Peak Speed 550Rpm
Torque Density >53N·m/kg
Integration Level High (motor, reducer, braking integrated)
Structural Feature High compactness
Efficiency >94%
Protection Rating IP67
Environmental Adaptability High
Mechanical Strength High (impact-resistant)
The EW-T2400-550 is a highly integrated electric wheel unit designed for medium-duty electric vehicles such as urban delivery vans, light commercial trucks, and electric buses. It integrates the permanent magnet synchronous motor (PMSM), planetary gear reducer, power electronics, and regenerative braking system into a single, compact module—enabling distributed drive architecture where each wheel is independently powered. This design offers superior traction control, improved energy efficiency, and enhanced maneuverability compared to centralized drivetrains.
At its core lies a high-efficiency PMSM delivering 2400N·m peak torque and 550Rpm peak speed, paired with a precision planetary gearbox to optimize power transmission. The system achieves >53N·m/kg torque density, making it ideal for applications requiring high performance in limited space. The integrated power electronics use SiC MOSFETs for fast switching and low losses, achieving >94% overall efficiency across the operating range.
Regenerative braking is fully integrated: during deceleration, the motor acts as a generator, converting kinetic energy back into electrical energy to extend driving range. The IP67-rated housing ensures complete protection against dust ingress and temporary immersion in water, while the high mechanical strength design withstands impacts from urban roads and heavy loads. The unit features built-in thermal management with heat sinks and

cooling channels to maintain stable performance under prolonged operation.
Engineered for harsh environments: operates reliably from -40°C to +125°C, withstanding vibrations up to 5g RMS and shock loads of 50G. Manufactured under IATF 16949 with ISO 26262 ASIL-B functional safety compliance. All units undergo 1,000-hour accelerated life testing, thermal cycling validation, and full-load endurance tests. Supports white-label customization with rapid NPI cycles (14 days) and regional compliance packages (EU Type Approval, China CCC, U.S. DOT).

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